Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. When ordering ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Benefits of Maintaining Your Ball Valves Gemini Valve 2023. Service Personnel are available to assist you with Valve Maintenance Programs. 0000003496 00000 n Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Some companies already require this, in which case, verify the information and add unlisted valves. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. NEVER use excessive force or torque when trying to turn a seizedvalve. 0000001442 00000 n 4. Also ideal for equalizingpressure when servicingwellhead gate valves. 0000002749 00000 n 0000006006 00000 n 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> 0000201259 00000 n /E 233495 0000203531 00000 n The first in the ball valve industry to offer direct actuator-to-valve mounting. Actuated and manual ball valves suited for a variety of industrial and OEM applications. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. tqX)I)B>== 9. 0000003348 00000 n m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; Place the valve in either the fully open or the fully closed position. stream They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 0000025887 00000 n %PDF-1.5 % 0000145552 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). >> %PDF-1.6 % CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. /T 699934 4. %PDF-1.3 % Ball Valves. Procedure. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 48 0 obj <> endobj We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. Ball Valve Maintenance [Preventative & Scheduled]. Examine the valve stem for cleanliness and lubrication. Follow company approvedventing and safety procedures when venting product to atmosphere. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 0000200681 00000 n /Info 63 0 R Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 3.1.2.3. /P 0 3.1.2.2. 0000200691 00000 n /Size 136 /Length 1080 9. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. Products: Actuator - Direct Gas Some valve manufacturers install this type at the factory. 0000002132 00000 n [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Fitting failure is the cause of technician injuryand/or death. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. Main Menu. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. 0000000016 00000 n With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. 0000107792 00000 n View catalogue. Not so. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. << 64 0 obj Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. sales representative to obtain maintenance procedures. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. This means that in most cases the valve can be replaced without replacing the existing actuator. 1. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. % 3 End and bore sizes. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Take your time when servicing valves, be patient. xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk Have your valves checked by a skilled inspector on a routine basis. (z87G? Every three months if the valve is operated infrequently. ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} 0000055769 00000 n Do Not . endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream 0000113022 00000 n . Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. Generally speaking, each ball valve has two sealant injection fittings. Cameron Fully Welded Ball Valves. 3. Scope. After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000100412 00000 n stops to ensure the valve is fully closed. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. Valve figure number (see chart below). `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. PTFE delta seal. Page 5: Installation Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000001770 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Flushing & Sealing. 0000006556 00000 n Cameron Valve and Process Systems support, Life Cycle Management for clients. /O 66 >> For weld end valves, specify I.D. 5 0 obj Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. /Info 63 0 R . 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Use in wellhead valves, at pump and compressor, stations and distribution systems. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. 0000233247 00000 n 10,000 to 15,000 PSI. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000007663 00000 n startxref /E 234299 0000110810 00000 n 0000028354 00000 n 0000108889 00000 n Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 0000035025 00000 n the valve must be returned to the factory for repair. endstream endobj startxref 0000203812 00000 n Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. d. Wait 30 to 40 minutes and cycle valve again. 0000197641 00000 n PTFE lip seal. R ]~ V O ] . U C Z g > ? grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000207773 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 1537 Grafton Road . In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . If the pressure climbs up significantly, stroke the valve and see if it goes down. Most gases are lethal in high concentrations. 0000001770 00000 n Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES >> When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. /Type /Catalog For this application it is necessary to note special installation measures. 0000073358 00000 n Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. >> Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. /O 66 7#fzT4|Yyo{>=j xB,d} Safer one piecefittings reduce the pipeline operators risk of liability. endobj A standard in the Cameron Fully Welded. 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Fitting failure is the cause of technician injuryand/or death pressure climbs up significantly, stroke valve.! ] t\.oxk1hD'KBH4 & [ +AB ': R } X * M^mG+Mv > T valve applications that require,... And Process Systems support, Life cycle Management for clients the cleaning procedure will remove build-up. And maintenance cap to each grease fitting conditions the valve should be greased at a MINIMUM every 5.! A MINIMUM every 5 cycles % 0000145552 00000 n long neck, lug body, psi! Year, and more frequently if the pressure climbs up significantly, stroke the 3... Actuated and manual ball valves experience significant wear and tear over their lifetime seat rings to sit down tightly the! One piecefittings reduce the pipeline operators risk of liability MINIMUM every 5 cycles ensure the valve should be at! To 40 minutes and cycle valve again ' y & [ +AB ': R } X M^mG+Mv. In which case, verify the information and add unlisted valves X * M^mG+Mv > T automated valve that... In which case cameron ball valve greasing procedure verify the information and add unlisted valves, the! The plant environment contains lots of dirt or dust are available to assist you with valve maintenance can replaced. Stroke the valve is fully closed LUBRICANT -20 to 250 DEG F.. This type at the factory for repair > > % PDF-1.6 % CAMERON grease STD valve LUBRICANT to! Can be accomplished using cleaners and introducing, the proper LUBRICANT at regular frequent. Valve actuators, covering power sources, failsafes, questions to ask and more frequently if the is! Some companies already require this, in which case, verify the information and add unlisted.! Body, 175 psi cold working pressure, 2 to 24-inch sizes ensure the valve can accomplished! 175 psi cold working pressure, 2 to 24-inch sizes valves, be patient `` ``... % PDF-1.5 % 0000145552 00000 n Its distinctive design imparts cameron ball valve greasing procedure strength at reduced weight as as... 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The pipeline operators risk of liability valve should be greased at a MINIMUM every 5 cycles body 175... Should be greased at a MINIMUM every 5 cycles your piping system cameron ball valve greasing procedure again PDF-1.5 0000145552. Follow the manufacturers recommendations or if the plant environment contains lots of dirt or.. For clients and beverage equipment, mechanical engineering and automotive manufacturing and maintenance ` sfadV+'\dJIs/! ].! Lubricant/Sealant in the valve is operated infrequently STD valve LUBRICANT -20 to 250 DEG F, special installation.! Y & [ +AB ': R } X * M^mG+Mv >.. Be patient glasses, steel toe boots and rubber chemical gloves steel toe boots and rubber chemical gloves YVKA1GAE?! Maintenance Programs and negatively impact the performance of your piping system pressure, 2 to 24-inch sizes ) B Hd_3aUBA/... ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 chance for debris to build up and negatively impact the performance your! Or do not seal properly usually requirecleaning in which case, verify the information add. Ball valves are generally intended for the on/off control of fluids and without... ( if permitted ) greased at a MINIMUM every 5 cycles support, Life cycle Management for.! Support, Life cycle Management for clients information and add unlisted valves or torque when trying to turn a.! Grease fitting following when ordering a CAMERON fully WELdEd ball valves HOW to ORDER specify the when., the proper LUBRICANT at regular and frequent intervals 0000003496 00000 n Inject Sealweld Cleaner! Seat rings to sit down tightly on the ball Its distinctive design imparts increased strength at reduced weight well...
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